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Disposable Garments

Sterile Garments, Face Masks, and Cleanroom Apparel

VAI®’s Disposable Products Manufacturing Division (DMPD) has addressed the needs of the pharmaceutical, biotechnology, semi-conductor, medical devices, electronics, and healthcare industries by designing a complete range of sterile and non-sterile disposable garments and textile products that are manufactured under the CMP Clean Manufacturing System. The CMP Clean Manufacturing System incorporates cutting, manufacturing, and packaging (CMP) all products within a cleanroom facility from beginning to end. This manufacturing system assures that all products are handled in the cleanest possible fashion available. For this reason, VAI products have been tested for over 35 years as some of the lowest particulate products in the marketplace. 

 

All sterile DPMD lots are cleanroom packaged, gamma-irradiated, lot sterility tested according to the current USP compendium, completely traceable, and completely validated for sterility and shelf life. VAI sterility tests each lot by placing spore indicators (106 B. pumilus) and material swatches into each irradiation load. The spore indicators and material swatches are subsequently tested for viability. Sterile garments are delivered each time with lot specific Certificate of Irradiation and Certificate of Sterility.

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Benefits of the Easy2Gown System
• Reduced training time and gowning time because the coverall is pre-folded to be donned properly
• Better efficiency and performance in gowning qualifications
• Risk of operator contamination is greatly reduced during gowning process
• On-site training available upon request

The Easy2Gown System

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Features and Benefits

  • High quality spunbond-meltblown-spunbond (SMS) nonwoven PP Fabric

  • Ideal for minimal to moderate splash protection

  • Suited for use where comfort and breathability is a priority

  • Fabric construction provides increased operator comfort

  • Highly breathable fabric that releases heat while maintaining protection

  • Fabric has outstanding moisture vapor transmission

  • Excellent bacterial filtration efficiency

  • A 100% bound seam construction for increased durability and reduced particle permeability

  • Double layer front flaps for increased protection from contamination

  • Elastic thumb loops and tunnelized elastic wrists and ankles

  • Elastic in high movement areas for ease of movement and to ensure appropriate garment fit

  • Active athletic styling with a tailored design for flexibility and to fit all body types

  • Easy2Gown folded to reduce operator contamination and reduce gowning time

  • CE marked as category 1 PPE

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Quality and Manufacturing

  • Raw materials are quality assurance tested and lot controlled

  • Fully assembled in a controlled environment

  • Sewing area employs CAD assisted cutting and seaming equipment, therefore, reducing manual manipulation of the garment

  • Individually packaged and labeled with the lot number and expiration date

  • Packaged in easy tear bags with two liner bags per case

  • Completely lot traceable

  • Validated sterile with a 5 year closed bag expiration

  • Lot sterility tested according to current USP compendium

  • All garments are delivered with lot specific documentation packages including Certificates of Irradiation and Certificates of Sterility

  • Garments are sized to ANSI standards for disposable coveralls

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